{"product_id":"process-west-stage-3-intercooler-upgrade-kit-ford-falcon-ba-bf","title":"Process West Stage 3 Intercooler Upgrade Kit - Ford Falcon BA\/BF","description":"\u003ch2\u003eProcess West Stage 3 Intercooler Upgrade Kit - Ford Falcon BA\/BF\u003c\/h2\u003e\n\n\u003cp\u003e\u003cstrong\u003eApplication:\u003c\/strong\u003e Ford Falcon BA\/BF\u003cbr\u003e\n\u003cstrong\u003ePart Type:\u003c\/strong\u003e Intercooler Kits\u003c\/p\u003e\n\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\n\u003cp\u003eThe Process West Stage 3 Intercooler Upgrade Kit is engineered for high-horsepower Ford BA\/BF Falcons (2002–2007) that require the absolute maximum in thermal management.\u003c\/p\u003e\n\u003cp\u003eAside from our flagship Stage 4, this is the largest and most efficient cooling solution available for the Falcon platform, designed to support elite power levels while maintaining rock-solid intake temperatures.\u003c\/p\u003e\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\u003ch3\u003eCore Dimensions\u003c\/h3\u003e\n\u003cp\u003eAt the heart of this kit is a massive \u003cstrong\u003ebar and plate\u003c\/strong\u003e intercooler core, built to handle extreme boost pressures and high-volume airflow without heat soaking.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cp\u003e\u003cstrong\u003eDimensions:\u003c\/strong\u003e 500 x 425 x 100mm\u003c\/p\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cp\u003e\u003cstrong\u003eMassive Thermal Capacity:\u003c\/strong\u003e With a 100mm thickness, this core provides an enormous surface area for heat exchange, ensuring your engine receives the densest, coolest air charge possible.\u003c\/p\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cp\u003e\u003cstrong\u003eHigh-Flow Cast Tanks:\u003c\/strong\u003e The aluminium end tanks are shaped to distribute air evenly across the entire 425mm height of the core, eliminating \"dead spots\" and maximising cooling efficiency.\u003c\/p\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\u003ch3\u003eHigh-Flow Piping\u003c\/h3\u003e\n\u003cp\u003eTo complement the massive core, we have redesigned the entire charge-air path using mandrel-bent aluminium piping. This ensures a constant internal diameter for smooth, laminar airflow.\u003c\/p\u003e\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\u003ch3\u003eStaged Piping Diameters\u003c\/h3\u003e\n\u003cp\u003eThe kit features \u003cstrong\u003e2.5-inch hot-side piping\u003c\/strong\u003e to maintain air velocity from the turbo, stepping up to \u003cstrong\u003e3-inch cold-side piping\u003c\/strong\u003e to provide high-volume flow to the engine.\u003c\/p\u003e\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\u003ch3\u003eThrottle Body Relocation\u003c\/h3\u003e\n\u003cp\u003eA standout feature of the Stage 3 kit is our unique throttle body relocation. This optimises the intake path, significantly reducing the overall length of the piping for sharper throttle response and improved engine bay aesthetics.\u003c\/p\u003e\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\u003ch3\u003eComprehensive Installation Kit\u003c\/h3\u003e\n\u003cp\u003eThis is a complete, professional-grade hardware solution. We provide every component necessary to install and secure the system for long-term reliability.\u003c\/p\u003e\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\u003ch3\u003eMulti-Ply Silicone Joiners\u003c\/h3\u003e\n\u003cp\u003eHigh-grade silicone connectors are included to withstand extreme temperatures and high boost pressures without expansion or failure.\u003c\/p\u003e\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\u003ch3\u003eStainless Steel Clamps\u003c\/h3\u003e\n\u003cp\u003eThe system is secured with heavy-duty stainless steel hose clamps, ensuring a permanent, leak-free seal.\u003c\/p\u003e\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\u003ch3\u003eMandrel Bends\u003c\/h3\u003e\n\u003cp\u003eAll aluminium piping is mandrel bent to prevent the flow restrictions common with standard pipe-bending techniques.\u003c\/p\u003e\n\u003cp\u003eThe Stage 3 Upgrade Kit is the definitive choice for BA\/BF owners pushing for serious power figures. By combining our massive 100mm core with a specialized throttle body relocation and optimised piping, this kit provides the ultimate balance of cooling capacity and flow efficiency.\u003c\/p\u003e\n\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\n\u003ch3\u003eAvailable Options\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eSilver \u003cem\u003e(PWBAIC03)\u003c\/em\u003e\n\u003c\/li\u003e\n\u003cli\u003eBlack \u003cem\u003e(PWBAIC03B)\u003c\/em\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003chr style=\"margin: 20px 0; border: 0; border-top: 1px solid #000;\"\u003e\n\n\u003ch3\u003eVehicle Fitment\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003eFord Falcon BA\/BF XR6 Turbo\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003e\u003cem\u003eNot sure if this suits your vehicle? Email \u003ca href=\"mailto:sales@coore.com.au\"\u003esales@coore.com.au\u003c\/a\u003e\u003c\/em\u003e\u003c\/p\u003e","brand":"Process West","offers":[{"title":"Silver","offer_id":68139457675568,"sku":"PWBAIC03","price":3180.0,"currency_code":"AUD","in_stock":true},{"title":"Black","offer_id":68139457708336,"sku":"PWBAIC03B","price":3265.0,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0934\/3156\/2544\/files\/154.png?v=1792541573","url":"https:\/\/coore.com.au\/ja\/products\/process-west-stage-3-intercooler-upgrade-kit-ford-falcon-ba-bf","provider":"Coore | Performance \u0026 Aftermarket","version":"1.0","type":"link"}